Category: Rolling Chassis

Front Cross Member

Posted in Hotrod, Rolling Chassis by kevin

I made some progress on the front cross member. First I cut the frame horns off leaving enough meat for the new pipe cross member. Then I tacked it in place and cut the frame in the shape of the pipe.

Then I welded the entire seem real hot to get good penetration, ground down the weld and prep’ed a piece to wrap around the cross member. Welded it all up and smoothed the welds. The inside portion will be TIG welded but I am waiting until I finish boxing the frame for that. Here is the somewhat finished look. (Try to ignore the shopping cart, it was my rolling stand today, saving my back.)

Split Bones

Posted in Hotrod, Rolling Chassis by kevin

I got a set of split bones but they were in pretty bad shape. The threaded bungs were fine but who ever did the welding really jacked it up. Safety aside, which was a major concern, it really looked like shit. So I had to cut a bit more away than I wanted, now what to do.

I really want a long drag look so I don’t want to run little stumpy split bones. So I made three inch long threaded bungs and decided to try to blend them to match the slope on the bones. I think they came out pretty good (I didn’t blend them until after welding, sorry no up close pic).

Spring Perch

Posted in Hotrod, Rolling Chassis by kevin

I have heard the debate back and forth over the pros and cons of a spring perch, and guess what I figured out. It is my build and I am going to do what I want, and I want a model T style spring perch on the front end.

So I cut out these pieces with the Wire EDM at work, then cranked up the TIG to put it all together. I was pretty fired up how the welds and the piece came out.

Filling Holes

Posted in Hotrod, Rolling Chassis by kevin

I have taking on the task of filling all the holes in the chassis that I do not need (there are a bunch).

The best method I have found is to clamp a piece of graphite behind the hole and fill it by MIG welding. The weld does not stick to the graphite but gives you something to build on. Here are a couple shots.

Brake Backing Plates

Posted in Hotrod, Rolling Chassis by kevin

Still in the “don’t spend money stage”, so I am trying to do things that are labor intensive but not much cash. So I mapped out a pattern and drilled (actually milled) out the backing plates I have.

I don’t even think I am going to end up using these, because the wife seems to think the hot rod should stop. So I will probably be using disc brakes, but if not, now I have some bad ass backing plates. 117 holes in EACH!